The optimization of plants can include various areas. The first step is typically optimizing and fine-tuning any existing controllers. The next step is enhancing the automation. These include, for example,
the implementation of
- additional controls,
- routines for optimizing consumables and additives consumption (steam, reactants for emission mitigation, etc.), or
- routines for the optimized use of fuels ("cheapest first"),
and the automation of
- start-up sequences,
- rapid load changes or load transfers, and
- safe and controlled shutdown procedures in the event of operational disruptions.
The training and further education of the operating staff is also important to me. My experience shows that optimal operating results can only be achieved with well-trained personnel who exactly know and understand the plant and its functionalities.
